RK Badger

Leveraging the latest in computer-aided design (CAD), computer-aided manufacturing (CAM), and CNC machining technology, RK Badger provides precision machined components (slicers and peelers) and ancillary systems to the dry sausage production industry.

The custom machining approach leveraged by RK Badger allows it to manufacture machines that help clients eliminate labor, increase yields, and gain more throughput. For example, if pepperoni producers selling to frozen pizza makers need 18 to 24-inch long pepperoni sticks, it modifies the processing line according to client requirements.

A broad network of clients and eight decades of industry expertise enable RK Badger to connect and collaborate with numerous machine parts suppliers and overcome supply chain challenges. This alliance has also enabled them to overcome pandemic-induced challenges and get the much sought-after electronic parts, thus accelerating their processes. This relationship with numerous industry experts and a newly built state-of-the-art manufacturing and machining facility empowers RK Badger to design and develop the required equipment for a truly unique and efficient production line.

“We analyze the client needs, customize the solution, and ensure all our designs and ancillary components comply with their equipment needs, giving them the highest throughput and best product quality possible,” says Ray Ricklefs, president of RK Badger.

After an initial interview with the client, RK Badger visits the plant to survey it and gain exact details of the amount of automation they require.

RK Badger automates the entire pepperoni ready-to-eat process with a cutting-edge peeling and slicing line. The customization is done to a point where the only thing the client needs to do is bring a rack of the finished product to the line, and everything else is done by RK Badger’s automation equipment.

Starting from scratch, RK Badger designs a system that grinds, blends, stuffs, racks, ferments, and dries pepperoni sticks with automated processes. Using robotics, it can offload the product racks so these sticks are laid on the conveyor, leading to the peeling machine. After peeling, a vacuum system collects the casing, and the conveyor sends the sticks through a metal detector and an X-ray machine to perform quality checks.

The quality checks determine if the pepperoni sticks are ready to process. Sticks that pass the quality check are sent to the docking blade that cuts the ends. The slicer then slices the pepperoni at a minimum rate of 6,000 pounds per hour. The high-speed tool steel blades are manufactured by RK Badger in-house. The diameter of the blades, the edge configuration, construction material, and speed are customized according to the client.

In one instance, RK Badger assisted a Dallas-based client with manual operations in their processing plant. It installed slicers and peelers in the client’s facility. The client’s yield improved immensely, and they consulted RK Badger to design a new plant. It constructed a new plant with nearly 100 percent automation, reduced labor costs by 60 percent, and increased its throughput.

RK Badger is constantly on the lookout for designing new equipment that increases yields and automates processes. Its high-quality blades are designed with cutting edges that are customized to increase production without sacrificing safety with high tip speeds. It aims to further improve the capabilities of its equipment to meet the evolving needs of clients.

Leveraging the latest technology, manufacturing, and design practices, RK Badger ensures its equipment outperforms and outlasts the competition. Focusing on customer satisfaction, it will continue pushing the envelope of innovation and coming up with cutting-edge features that exceed client expectations.