Isolate Extraction Systems

Pioneering Supercritical CO2 Extraction Systems

Food and Beverages Tech Review

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Kelly Knutson, Founder & CTO, Isolate Extraction SystemsKelly Knutson, Founder & CTO
The winds of change are blowing on cannabis legalization in many countries. With the reforms, a flourishing cannabis industry has sprung up, which includes businesses developing cannabis-based therapeutic, recreational, and byproducts. However, even as more and more companies venture into the cannabis marketplace, most cannabis producers, unfortunately, have failed to uncover a highly efficient extraction technology that can help simplify the manufacturing process.

While working in the medical cannabis industry, Kelly Knutson spotted a growing opportunity to bridge the gap in the extraction space regardless of the fact that the cannabis industry was still in its infancy at that time. With a flair for design and manufacturing, he took on the task of developing a system that allows cannabis producers to operate efficiently with profitability as the key goal. Isolate Extraction Systems (IES) today stands tall as one of the world’s leading supplier of botanical extraction equipment. “We morphed the system to include more and more automation, integration and process control, with the key focus of reducing the cost of ownership, mostly around labor and improving throughput and speed,” says Knutson, founder and CTO of IES.

IES’s extraction equipment extracts oils and active ingredients from nearly any biomass utilizing liquid or supercritical carbon dioxide as a solvent. The company ensures a quick and efficient extraction process by designing systems that enable the client to operate the machine without assistance. Knutson highlights the IES systems’ automation that enables customers to precisely control parameters like pressure, runtime, and temperature based on the biomass that is fed into the system. “From there, the machine will run its course from charging the system up with pressure, circulate co2 solvent for the adequate amount of time, and then recovering the gas, which is an added value to everybody,” explains Knutson.

A Client-Centric Approach to Service Delivery

The company offers a variety of botanical extraction systems in various sizes to meet any client’s goal and scale. Clients require flexibility to extract a variety of products, such as cannabis, hemp, nuts, citrus, or other popular oils, and IES is devoted to implementing a system that will suit their needs. Adding into the bargain, the company works diligently to find the optimal solution for each project by first understanding the client’s.

objectives and evaluating which system would best suit their present and potential processing requirements. As an ISO-certified manufacturing facility, IES has stringent process and documentation controls on the manufacturing, testing, sales, and delivery processes to ensure compliance and assure the best customer experience. “We pride ourselves in making sure that our customers are having as much uptime as possible, which ties into our service system,” states Knutson. The service team works closely with the project management team to ensure the systems are up and running with the least possible downtime. The company also has in place a strategic stocking program of key components for clients in remote locations that are out of reach of rapid service. “We also do training protocols to ensure that they know how to replace those systems and also identify if it is a faulty system component that needs to be replaced,” adds Knutson.

Knutson recalls a client who had difficulties with CO2 supply as well as some preprocessing that was necessary to achieve maximum output due to bottlenecks that weren’t necessarily related to the machine. The team helped them tailor the machine’s process to accommodate the constraints that the customer had within their business. Knutson goes on to say that typically, the IES team walks into a customer’s facility and performs a deep diagnostic on the system to determine why the customer’s yield is declining and works with them to identify areas of improvement to increase the throughput on their whole operation.

  • We morphed the system to include more and more automation, integration and process control, with the key focus of reducing the cost of ownership, mostly around labor and improving throughput and speed


The company takes a hands-on approach all the way from sales through the lifecycle of the system to ensure their clients get the system required to obtain the required output while also meeting their timeline. To this end, IES offers refurbishing and a trade-in program. Customers can not only purchase high-end supercritical CO2 extraction systems from the company, but they can also get refurbished systems at a reduced price if they are starting small or have budgetary constraints. Eventually, when the business grows, they can trade that in for a newer model. With the Trade-In Program, even customers who do not own an IES machine can trade in that system for an IES system that will get them running with higher throughput, resolution, and a more reliable system.

With a long-term objective of worldwide expansion, the company aspires to serve consumers in a diverse market. With a track record of selling hundreds of systems in the US, IES is now venturing into the European market. Moving forward, IES hopes to produce all commercial systems from the new manufacturing facility in upstate New York, which is currently in the works.

IES is currently working on a new model that will be launched by the end of the year and would be a universal plug-and-play model that can be easily installed anywhere in the world regardless of voltage. Alongside, the company will be releasing add-ons to the machine, which will allow the creation of more boutique goods while also reducing the amount of post-processing labor necessary for specific products, such as fractional and removal of heavy fats and waxes.

According to Knutson, the firm is dedicated to the success of all clients, and one of the company’s primary goals is to reduce customer costs and lead times. As part of the cost-cutting strategy, the company intends to maintain the same pricing for all of its products independent of inflation or market fluctuations. “We want to provide high-end models at the best possible price, which is exactly what we are doing now and will continue to do in the future,” concludes Knutson.

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Company
Isolate Extraction Systems

Management
Kelly Knutson, Founder & CTO

Description
Isolate Extraction Systems Inc. (IES) was founded in 2012 and manufactures safe, high-quality, food-grade super-critical CO2 extraction equipment backed by professional service and a customer-first approach.The extraction equipment from IES extracts oils and active compounds from almost any biomass using liquid or supercritical carbon dioxide as a solvent. Currently, IES is continuing to develop state-of-the-art technology and a 100 percent automated method to create the most sophisticated equipment in terms of safety, efficiency, dependability, and convenience of use as the industry's leading botanical extraction equipment suppliers

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Isolate Extraction Systems Acquires Apeks Supercritical, Becoming the Dominant Global Player in CO2 Extraction Systems

This transaction combines the strengths, expertise and resources of IES and Apeks to better serve the rapidly evolving needs of the global extraction industry. LOUISVILLE, COLORADO - Isolate Extraction Systems, Inc. (“IES”), announce its acquisition of Apeks Supercritical (“Apeks”), a renowned manufacturer of supercritical CO2 extraction equipment and a leading IES competitor. This strategic transaction signifies a significant milestone for IES, as it combines and aligns the strengths, expertise and resources of IES and Apeks to better serve the rapidly evolving needs of the global extraction industry. Together, the combined company has delivered nearly 1,000 CO2 extraction systems to date to its customers on a global basis. IES has positioned itself as a trailblazing presence in the CO2 extraction sector, delivering a range of state-of-the-art commercial and industrial extraction equipment. They also offer innovative customer support services, maintenance packages, and comprehensive consulting and performance management solutions. This transaction reaffirms and expands IES' dedication and capabilities to provide exceptional industry-leading products and services to its clientele. Apeks Supercritical, renowned for its precision-engineered CO2 extraction systems, has garnered a reputation for excellence and ingenuity in the realm of botanical extraction. This merger will grant IES access to Apeks Supercritical's expertise, patented technologies, and a broader customer base, further elevating its market presence. The merged company will continue to offer new systems, certified refurbished systems and components, along with a diverse array of service solutions for its customers. IES is the ideal partner to cater to Apeks' customers' requirements and meet the evolving demands of the supercritical CO2 extraction industry. Key benefits and highlights of the partnership: 1. Expanded Product Portfolio: The amalgamation of Isolate Extraction Systems' and Apeks Supercritical's product lines will result in a comprehensive and diverse selection of extraction equipment, addressing a broader spectrum of customer needs and applications. 2. Enhanced Technological Progress: The integration of research and development efforts will lead to accelerated technological advancements and innovations, setting new industry benchmarks through fresh product development and enhancements. 3. Reinforced Industry Leadership: The collective knowledge and experience of both companies will empower IES to fortify its position as the foremost leader in botanical extraction solutions. 4. Extended Customer Support: Apeks Supercritical's established customer base will enjoy the expanded support and service offerings provided by Isolate Extraction Systems, ensuring customer contentment and loyalty. "We are thrilled to announce the acquisition of Apeks Supercritical, a company that shares our dedication to quality, innovation, and customer satisfaction," said Kelly Knutson, CEO at Isolate Extraction Systems. "This strategic move aligns with our mission to provide the most advanced and reliable extraction solutions to our valued customers." As the integration process commences, Isolate Extraction Systems is dedicated to facilitating a smooth transition for its customers and employees. Both organizations will now function as a unified entity, with strategically aligned operational strategies and product development plans. Our initial priority is to reach out to our customers to ensure that their service and performance requirements receive our utmost consideration. In the upcoming weeks, we aim to diligently establish or re-establish connections with all of our customers and enhance our sales and service teams.

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