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Food Processors to Mitigate the Risks of the Artificial Intelligence Revolution
Food and Beverages Tech Review | Friday, October 28, 2022
Artificial intelligence is increasingly posing operational threats to food processors.
FREMONT, CA: Artificial intelligence (AI) in food processing creates seismic shifts. This industry will grow at a compound growth rate of 45 percent annually from now until 2026, covering everything from sorting to safety and compliance.
The sorting of food and goods is the most significant aspect of the food processing business that AI will transform. Sorting was once an extremely labor-intensive operation requiring enormous amounts of human labor but is now mostly managed by robots that employ technologies such as cameras and X-rays in conjunction with algorithms to assess different features of food and find flaws.
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Similarly, AI can enhance food safety. Food manufacturers utilize optical fluorescence imaging and ultrasonic sensing technology to detect food residue on equipment, contaminating a whole product line. Similarly to quality grading, AI technology can guarantee workers wear personal protective equipment, check the temperature, and assess food cleanliness.
Check Out This : Top Cyber Security Companies in Europe
However, as proven by recent shutdowns and supply chain interruptions, AI in food production is not without operational and financial risk.
THE DANGERS OF AI
The AI-based food processing processes are susceptible to ransomware attacks, like any firm relying on data and technology. Cybercriminals can also shut down AI-powered facilities if they access the control system.
Consider JBS, the largest meat processor in the world. In May, a ransomware attack shut down most of the Brazilian company's operations in the United States and some in Canada and Australia. The two-day event destroyed roughly 20 percent of the nation's cattle, pig, and poultry production, and the corporation paid the hackers $11 million in ransom.
These attacks could have a negative effect on customer safety by producing cleanliness and traceability difficulties (such as pathogen contamination and recalls) within the plants.
In 2020, the cybersecurity firm Recorded Future forecasts forty such assaults against the food and beverage industries.
The food business is still playing catch-up to the large IT or financial firms that have previously invested in effective cyber defenses. Nonetheless, the recent attacks on significant manufacturers such as JBS have prompted numerous businesses to seek to bolster their cyber defenses and reduce their vulnerabilities.
External factors cause only some business shutdowns. While technology can boost efficiency and uniformity, it is also capable of malfunctioning and causing significant operational disruption. Nestlé Waters North America (formerly BlueTriton) abruptly halted plant operations when a driverless forklift caught fire while being recharged (according to a lawsuit filed against the manufacturer of the forklifts). Subsequently, the business grounded all 51 vehicles across their plants.
MAXIMIZING AI'S POTENTIAL WHILE MINIMIZING DANGER
Reducing risk while maximizing the benefits of AI in food processing begins with organizational resilience, evaluating internal and external threats to operations, and developing an operational plan that establishes both protections and backups in the event of a breach or equipment failure.
The IT department of a firm must be aligned with operations in using AI, understanding how AI is utilized, and assessing the risk of a data breach, hacking, or AI equipment malfunction.
Getting insurance is necessary to mitigate AI business risks. Although AI has the potential to lower coverage costs because it can be used to perform predictive maintenance and determine when equipment requires repair, it is vital to select the appropriate coverage. In some instances, product liability, general liability, property, and other policies may cover artificial intelligence.
In certain instances, insurers may request access to the refrigerated temperature sensors of a food processor to confirm the equipment's viability in real time. This type of information accessibility increases underwriters' confidence in risk. Working with a broker with expertise in agribusinesses and AI will allow a firm to accurately analyze a company's risk.
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Society has wholeheartedly embraced the digital age, with technological advancements transforming how industries and businesses operate. A major benefit of these innovations is improved safety and efficiency, leading to better outcomes across the board.
These technological shifts significantly influence the food processing, handling, and manufacturing sectors, including new machinery and processing techniques. Historically, these sectors have been at the forefront of adopting technology, aligning with emerging trends. As we progress, it is essential to examine the future direction of this industry in the upcoming year and beyond.
Perfect Safety:
Ensuring the safety of food before consumption is of utmost importance. Contamination can occur rapidly and often goes unnoticed, highlighting the necessity for technological solutions. A NIR spectrometer is an exceptional instrument for the food industry, requiring only a modest sample size. It can precisely analyze the sample's protein, fat, and nutritional composition with a single measurement. Remarkably, this process takes less than one minute, conserving time and resources in assessing product safety.
Sustainability:
Businesses globally are increasingly recognizing the significance of sustainable practices. Many companies embrace environmentally friendly and ethical methods to reduce carbon emissions and environmental impact. The food industry, in particular, is responsible for substantial waste and pollution resulting from agricultural activities. However, eliminating food production is not feasible, as food is a fundamental necessity.
Current research indicates that reducing meat and dairy consumption is essential for achieving sustainability objectives. This implies a need for decreasing livestock populations. Nevertheless, this does not suggest that a sudden transition to a vegan diet is necessary for everyone, as such a shift is both impractical and unrealistic, particularly when considering regional and cultural dietary variations. Instead, it highlights the necessity for significant modifications in the operational practices of food production facilities.
Packaging:
The packaging sector is poised for significant advancements in the coming years. Growing concerns regarding sustainability have become increasingly prominent, prompting numerous companies to allocate resources towards this initiative. The focus goes beyond producing fully recyclable or biodegradable packaging; it also encompasses the importance of reusability. When a container is irreparably damaged or reaches the end of its useful life, it can be entirely recycled, provided it is constructed from 100% polypropylene.
Additionally, various innovative alternatives can enhance packaging solutions. One of the most favored options involves repurposing organic waste, particularly materials derived from coffee husks, oyster shells, and paper. The production of these materials is energy-efficient, and acknowledging these opportunities will pave the way for further innovations.
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Food processing is a critical component of the food supply chain, transforming raw materials into safe, consumable products. Maintaining safety throughout this process is essential to protect consumers from foodborne illnesses and uphold industry standards. By implementing best practices, organizations can ensure high levels of food safety. Proper employee training on safety protocols fosters a secure working environment, while routine equipment inspections help detect potential hazards early. Additionally, preventing cross-contamination is vital to minimizing the risk of foodborne illnesses.
Training should cover personal hygiene, cross-contamination prevention, safe food handling techniques, and proper cleaning and sanitization procedures. Regular refresher courses help reinforce these concepts and keep employees' minds safe. Food processors should monitor and maintain appropriate temperatures throughout the processing, storage, and transportation stages. It includes using calibrated thermometers to ensure that equipment like refrigerators, freezers, and cooking devices operate at safe temperatures. Regular checks of temperature logs help identify potential issues and ensure compliance with safety standards.
Good Manufacturing Practices (GMP) are guidelines that outline the minimum requirements for food processing facilities. Training all staff in GMP fosters a culture of safety and accountability within the organization. Regular inspections and audits can help identify areas for improvement. Regular reviews of the plan ensure its effectiveness and relevance. A knowledgeable workforce is critical for implementing and maintaining safe food processing practices. Food processing equipment design helps for easy cleaning and sanitization, with regular maintenance and cleaning schedules established to prevent contaminant buildup.
Color-coded cutting boards and utensils can help visually reinforce the separation of food types. Regular monitoring of food handling practices ensures adherence to cross-contamination prevention measures. Traceability systems allow food processors to track the movement of ingredients throughout the processing chain. By implementing a robust traceability system for contamination or spoilage, organizations can quickly identify and address potential safety issues. Effective traceability helps minimize risks to consumers and maintain the organization's reputation.
Addressing identified deficiencies helps maintain high safety standards and demonstrates a commitment to food safety, an ongoing process requiring constant evaluation and improvement. Regularly reviewing and updating safety protocols, training programs, and equipment can help ensure that food processing practices remain effective and aligned with industry standards. By implementing best practices, food processors can create a secure and sanitary environment. Continuous improvement and regular audits enhance food safety measures, increasing consumer confidence and satisfaction.
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Galley, a pioneer in foodservice technology, has introduced the innovative culinary resource planning category, set to redefine the industry by seamlessly uniting data intelligence, operational efficiency, and culinary creativity. This milestone reinforces Galley’s position at the forefront of the digital transformation reshaping foodservice. Designed to address the pressing needs of modern operators, culinary resource planning enables greater efficiency, adaptability, and sustainability. Galley’s Culinary Resource Planning (CRP) platform harnesses data-driven technology to streamline operations, inspire innovation, and drive scalable growth.
Benji Koltai, CEO of Galley, emphasized the significance of this launch: "The foodservice industry has reached a pivotal moment. With traditional processes suppressing progress, our CRP Platform will redefine how culinary businesses operate. Galley empowers foodservice professionals to move beyond the chaos created by outdated systems and antiquated processes and embrace a future where data drives decisions and innovation flourishes."
Galley's CRP Platform combines culinary creativity and innovation with the practicalities of kitchen management. Simply said, Galley's platform enables innovation and creativity. The CRP Platform expands operations to identify untapped growth potential by integrating important tasks like recipe management, food cost management, menu planning, and nutritional analysis, all inside a user-friendly interface.
Bridget Quinlan, CRO of Galley, pinpointed the impact on the industry: "Culinary resource planning is not just a technological advancement; it's a paradigm shift. Galley enables operators to enhance efficiency, reduce costs, and unleash their creative potential by providing a single source of truth for all food data. This category launch represents a new era of culinary excellence and operational brilliance."
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A food safety management system offers a structured framework for identifying and controlling hazards across the entire food chain, from production to consumption. It is essential for safeguarding public health, preserving consumer trust, and ensuring long-term business sustainability. By emphasizing prevention, these systems work to eliminate foodborne illnesses and contamination through strict safety protocols at every stage of food production and distribution.
Companies that consistently produce safe, high-quality food products are more likely to earn the loyalty and confidence of their customers. An FSMS provides a structured framework for ensuring that food safety measures are consistently applied and monitored, reducing the likelihood of safety breaches. By promoting transparency and accountability in food production and handling, businesses can demonstrate their commitment to consumer safety, helping to build trust and enhance brand reputation. It helps reduce the likelihood of food safety incidents, protecting consumers from potentially dangerous health risks.
A robust FSMS ensures food safety and contributes to operational efficiency and cost reduction. By preventing contamination and spoilage, companies can reduce the amount of food wasted due to safety concerns. It is essential in an industry where profit margins are often thin, and waste can significantly impact the bottom line. An FSMS promotes properly managing resources, such as energy, water, and raw materials, leading to more efficient production processes. Preventing costly product recalls or rejections due to safety issues minimizes financial losses.
An FSMS allows companies to avoid these risks by continuously assessing and improving their safety protocols. For food companies looking to expand into international markets, an FSMS is essential for meeting the food safety requirements of different countries and regions. Global trade is subject to varying food safety regulations, and non-compliance can result in trade barriers or restrictions. An FSMS based on international standards ensures that a company's food safety practices are recognized globally, making it easier to access new markets and grow the business.
Companies can ensure their products meet customers' safety and quality expectations worldwide, fostering international trade relationships and expanding business opportunities. It is a critical tool for ensuring food products' safety, quality, and integrity. Beyond regulatory compliance, an FSMS protects public health, builds consumer trust, reduces operational costs, and supports business growth.
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